SMART FILTER

General Details

SMART FILTER PRODUCT DETAILS

An SBS Smart Filter is a self-contained liquid filtration system incorporating a dedicated pump, filter housing, bag crane and controls, all mounted on a pre-piped, pre-wired skid.

Clean Oil is vital for a statistically correct and fully functional quenching system. The SBS SMART FILTER Liquid Filtration System offers a cost effective, efficient means to continuously filter carbon and scale from your quench tank. Cleaner oil translates to cleaner parts, more consistent product, and longer quench oil life

QUENCH OIL gets burned every time a red hot part hits the quench. A SMART Filter circulates a quench tank to remove the soot, scale and debris which effect the cooling efficiency of oil and can lead to part staining. A SMART FILTER on your quench tank gives you:

  • LESS OIL DRAG OUT ON PARTS
  • CLEANER PARTS
  • LONGER OIL LIFE
  • LESS SMOKE
  • LESS POST-HEAT TREAT CLEAN-UP
  • BETTER PARTS
SMART FILTER PSID

The Smart Filter bag life indicator gives the operator a quick visual check of remaining bag life to allow filter changes as a scheduled maintenance procedure.  Along with this indicator, when the bag is full, an audible horn and light are activated on the control panel, and the pump is de-energized to keep it from running in a “dry” condition.

smart-filter-psid
SMART FILTER PANEL

The Smart Filter Control Panel provides the operator with easy on/off control for the circulating pump as well as visual and audible (horn) indication that bag filter needs to be replaced.  Electrical components are housed in a NEMA 12 enclosure to protect circuitry from dust, dirt and liquid splashing.

smart-filter-panel
3-LUG CLOSURE

The Smart filter canister uses 3 lugs for simple access and closure.  A screwdriver is the only tool required to change a bag filter.

O-RING SEAL

All Smart Filter bag canisters are sealed with Viton O-rings placed in a machined grove to prevent over torque.  O-rings made of EPDM will turn to mush in oil applications and Buna N seals have limited temperature capabilities.  SBS always uses Viton for all elastomeric applications.

FILTER BAGS

Smart Filter Disposable Filter Bags are available in a number of different materials depending on chemical and temperature requirements.  Many pore sizes are available:  1, 3, 5, 10, 15, 25, 50, 75, 100, 150 or 200 microns, depending on the make-up of the particulate.  Generally a 25-micron bag is suitable to remove carbon, soot and debris commonly found in quench oil.

filter-bags3
More Information

SIZES FOR VARIOUS APPLICATIONS

 

SIMPLEX

Simpler Smart Filter

A simplex filter is normally installed on tanks under 2500 gallons where interruptible service is acceptable and dirt loadings consist primarily of soot, carbon and small amounts of scale.

DUPLEX

Duplex Smart Filter

Duplex filters can be utilized where continuous, uninterrupted flow is desired. One filter vessel can continue to filter while the second housing is serviced. Also for interruptible service to 5000 gallons.

TRIPLEX

Triplex Smart Filter

Triplex filters can be utilized for up to 5000 gallon tanks when uninterrupted flow is desired. Two vessels can filter while the third is being serviced. Also for interruptible service to 7500 gallons.

 

DESIGN FEATURES

 

Smart Filter Labelled

 

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